Many industrial processes need advanced heating processes. This cannot be carried out by duct heaters or band heaters, despite their efficient and safe heating abilities. For instance, take semiconductor making. The wafer processing, diffusion and packaging require precise and localized heating. A tubular or porcelain heater won’t work in this case. Even smaller tubes of duct heaters cannot provide efficient heating in intricate parts. Only High Density Cartridge Heater can deliver the required heating, with its rapid cooling and special design features that allow it to fit into the complex hollow areas of various parts in the manufacturing processes.
Outstanding Features of High Density Cartridge Heater
High density cartridge heater is known for their ability to rapidly heat small and compact spaces in industrial manufacturing processes. Compared with other component heaters or even process heaters, this one has advanced features and technical competencies. It can be applied in various spaces that are unreachable for other heaters. Moreover, it quickly reaches the optimal temperature, saving energy and minimizing loss during the heating process. Here is the list of the key features that make it an outstanding heater:
Rapid Heating
The HD cartridge heater can rapidly heat confined spaces because of its high wattage and density. It is highly useful where a quick temperature change is needed, and the operating temperature is quickly reached. Once the heating is complete and the desired temperature is attained, the material of the heater also rapidly cools.
Supreme Watt Density
The watt density of the HD cartridge heater is one of the highest in all types of heaters. It is denoted by W per square inch, which means the amount of heat transferred per unit area of the surrounding material.
Temperature Controls
These are laced with thermocouples, or thermostats, which ensure precise and uniform heat distribution in the targeted space of a particular manufacturing process. These temperature controls make it safe to use, monitor the heating process and minimizes energy losses.
Versatility
The metal encasing of the cartridge heaters can be stainless steel or INCOLOY, depending on the usage. It may vary as per the temperature requirement, tolerances and corrosion of the surrounding conditions. Hence, can be used for versatile applications.
Applications of High Density Cartridge Heating
High density cartridge heater is used in the general manufacturing process, medical equipment, semiconductor making, food processing, aerospace, etc. Here is the list of main applications:
- Injection Molding
- Food packaging machinery
- Combustion chambers of aircraft
- Heating of dies in die casting
- Oven and grills in food processing
Conclusion
Among all types of heaters, High Density Cartridge Heater stands out for their precise heating in spaces that cannot be reached by other heaters. It is energy energy-efficient and versatile rapid heating method. Hindon Electrical makes multiple variants of these heaters, varying in the configuration of the metal sheath, leading wires, length of heater and tolerances. If you are looking for hd cartridge heater, we recommend you choose from Hindon Electricals.