Micro coil heater is a mechanical engineering innovation with broad application across many industries. Designed to heat small and complex spaces, it is an excellent method by which heat loss is reduced significantly. Micro Coil Heater Manufacturers like Hindon Heater are renowned for providing this energy-efficient solution to many industries. In this detailed blog, you will learn about the micro coil heater and how it reduces energy consumption at the industrial level.
What is Micro Coil Heater?
Micro coil heaters are high-performance heaters designed on the Joule heating principle to transfer heat in small, concentrated spaces. It has wide applications in manufacturing industries, such as heating nozzle tips, hot runners, blow molds, extrusion machines, and thermoforming machines. One of the top benefits of a micro coil heater is its targeted heating, which minimizes heat loss, eventually saving a significant amount of energy consumption. Here are some key features of Micro Coil Heater:
- Flexible: A small bending radius which allows easy bendability
- Compact: Thin outer diameter so it can be installed in small spaces
- Insulation: Magnesium Oxide insulation to separate the coil from sheath and avoid electromagnetic interference
- Conductive: Chromium-nickel steel coil ensures high conductivity
- Thermocouple: Can have built-in thermocouple to regulate
- Sheath Temperature: Sheath temperature in micro coil heaters can rise upto 750°C.
How Micro Coil Heaters Saves Energy
Compared to larger, less focused heating sources, micro coil heaters are small and concentrated, making them target with precision on the intended space. This is a high-performance design which saves a lot of energy.
Precision Heating
Their compact design directs it precisely where it needs to be, ensuring zero energy wastage on surrounding material.
Fast Heat Transfer
Sheath temperature can reach upto 750℃, which quickly heats the desired space and minimizes the time required to achieve the desired temperature.
Optimization
Micro coil heaters can be optimized to suit specific applications, ensuring even heat distribution and energy efficiency.
Small Surface Area
A small surface area is another advantage for micro coil heaters as they dissipate less heat by radiation.
Applications of Micro Coil Heater
Micro Coil heaters are annealed after manufacturing, allowing them to take any complex shape to suit specific operations. Therefore, these heaters have a wide variety of applications.
- Molding: To heat the hot runner system in precision molding machines, blow molding, extrusion, and thermoforming machines.
- Healthcare: Precise heating of small medical devices where temperature control is vital, and drug production.
- Packaging: Shrink wrapping and sealing delicate items, pouches, and bags in form-fill-seal machines.
- Electronics: Semiconductor and printed circuit board manufacturing, soldering, and other localized heating.
- Foundry: To melt metals like aluminum, copper, and steel.
- Aviation: For de-icing systems and component testing.
- Others: Preheating metals before welding, thawing of frozen pipes, etc.
Choose Micro Coil Heater from Hindon Heater
If you are looking for reliable micro coil heater manufacturers, look no further than Hindon Heater. With more than 34 years of experience, they are a leading manufacturer and supplier of exceptional quality heaters. Producing energy-efficient heaters is their main motto, propelling them to deliver excellent results to their clients. The high-performance micro coil heaters by Hindon Heater are one of a kind for their efficiency, safety, and ease of use, all at affordable prices.