High density cartridge heaters are used in diverse range of heating applications due to the excellent heating elements used in them. They are mainly utilized for offering heat to small spaces that require high temperature making them a perfect choice for applications like packaging applications, sealing applications, plastic molding applications, food processing, thermal pressing, lamination, injection molding, coating machines, printing, and a few more applications. It is the excellent features of High Density Cartridge Heater which makes them a perfect choice for supporting all these multiple applications.
But along with the multiple benefits offered by high density cartridge heaters, there are several problems that occur with it. In this blog, we will discuss some of the most common problems with high density cartridge heaters and how to fix them. Knowing these problems in advance will help preventing them in future and will make them work efficiently without any downtime.
Heaters Do Not Fit Perfectly
When investing in wrong size High Density Cartridge Heater, they may not fit properly creating problem in heat transfer. These heaters are mainly use for supplying heat and gaps in between the holes and heater may not let the cartridge heaters perform properly. So, it is advised to choose the right size heaters which work efficiently without causing any such problem. One must ensure that the heaters are fit in the right way to make them perform well.
Wrong Voltage And High Watt Causing Burnout
When using High Density Cartridge Heater, people often fail to check if they have invested in the heater that matches the voltage and wattage or not. When using these heaters at high watt density or incorrect voltage, they may overheat or may burnout resulting into failure. This problem can be fixed with ease by ensuring that you use your cartridge heater at right voltage and make it perform at lower wattage to prevent short circuit or burnout situation.
Overheating of High Density Cartridge Heaters
Overheating is another reason which may make cartridge heaters fail to perform. Overheating is usually caused due to the lack of the efficiency of cartridge heaters to dissipate heat. This slows down the performance of these heaters and may also cause problems like short circuits or total heater damage. But this problem can be fixed with ease by utilizing temperature controller which will help in regulating the temperature making it easier to prevent the overheating condition which will save cartridge heaters from getting damaged.
Conclusion
From choosing wrong size High Density Cartridge Heater to overheating problem, all these can be fixed with ease ensuring that these heaters deliver optimum performance. The presence of moisture content or contaminants in these cartridge heaters can also create problem resulting into the failure. But use of proper sealing can help prevent these problems. It is advised to buy these cartridge heaters from reputed manufacturers only and we at Hindon Electricals are known for adhering to all the quality and safety standards for delivering high quality cartridge heaters to our customers. All the high density cartridge heaters delivered by us are tested for quality before we supply them to our clients. We also offer after-sales support to ensure that our cartridge heaters perform efficiently offering reliable support to our customers in different applications where they are used.